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TC Pneumatic Actuator

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The TC series consists of cylinder, actuator control accessories and manual device, manual device integrated in the box shell, the steel shell to support and protection, to ensure continuous operation of equipment in harsh environments.

The regulating type actuator transfers the electric signals to the positioner, and controls the pressure of the two ends of the cylinder by the positioner, so as to realize the function of adjusting the opening of the torque device through the electric signal.

The switch type actuating mechanism controls the electromagnetic valve to gain electricity and loses the electricity, controls the cylinder both ends to enter the gas the direction transformation, realizes through the gain electricity and loses the electricity to control the torque equipment the switch function.

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With the increasing capacity of modern power plant units, terminal components are required
The control moment (damper, fan, etc.) is also increasing, which is often required
The actuator can achieve more than 20000Nm by torque Look faster.
TC series pneumatic actuator fully meets these requirements:
Pneumatic actuators with various sizes (maximum cylinder diameter 520mm) are suitable
Different torque should be given; proper accessory design as well as pneumatic circuit can be formed Enough to guarantee fast response time.

TC series of actuators with the gas lock system, to ensure high
Degree of security in case of emergency. When the gas source is faulty, the gas is out of order
The lock activation is automatically engaged with manual operation, and it realizes the position before the fault
Mechanical locking.

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Platform installation and anchor bolt fixing The shaft end is provided with an output rocker arm, and both ends of the shaft are splined structures The initial position and direction of the whole rocker arm Two output angles, 90 degrees and 70 degrees
Solid box structure (all made of steel plate) The box has two functions: protection and support The space in the box can ensure the correct installation of the actuator and various accessories
The actuator is SC series cylinder actuator, with CDG patented permanent lubrication system, within the service life (30 years), do not need refueling removable panels, convenient maintenance and maintenance

 Enclosure:

-Locator: TZID-C1/4 '(ABB intelligent) other (user requirements)
-Position feedback    -stroke switch
-Latching valve       -solenoid valve
-Air filtration pressure reducing valve       -Electric heater
-Pressure gauge       -Pressure switch
-Spherical hinge

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application:

Widely used in electric power, steel, petrochemical and other industries, the actuator can control all kinds of valves, converter torque torque transmission and play equipment, this mechanism can be a certain distance through the connecting rod, making it more convenient in use and installation.

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 Angle selection :

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Working principle:

Pneumatic pressure switch connected with air lock valve (D) when the gas source is lost
Lost air source, spring reset operation, two sets of three-way valve to air pipe locking
The position of the actuator keeps the gas source out of position. At the same time, air lock
The device can send out the "state signal" which is out of breath as a general monitoring or participation
Logical control of system.

When the three way reversing valve (MC) is automatically controlled, the manual position is controlled at the connection position
When the clutch is in the closed position; gas separation, gas engagement. When system
When the gas source is lost, the clutch is meshed automatically with the handwheel mechanism. Therefore, the whole
All of the systems are locked mechanically before the gas is lost.

If manual control is carried out by hand wheel, the bypass valve (BP) should be opened
The cylinder is connected to the lower chamber and the cylinder is in free motion.
In addition, it is recommended to switch the three way reversing valve after the pneumatic lock (D) action
(MC) to the closed position, to ensure the stable engagement of the clutch, to prevent the gas source
Recovery misoperation.

Switching from manual control to automatic control

When manually switching to automatic control, remember not to build
Position deviation for switching. It is only recommended by the terminal adjustment mechanism
When the torque is transferred to the pneumatic actuator ahead of time, the clutch is disengaged
Unperturbed switching.

CDG designs this system and has a patent on it, and this system can be used in the system
Operation under the condition of maximum reliability.

When the gas pressure is restored, the air lock device is automatically reactivated, so the air lock device is automatically reactivated,
By closing the bypass (BP), the actuator can operate freely. Slow through
The control signal corresponding to the preset position of the terminal regulating mechanism is slowly reduced
In order to ensure that the actuator can fully bear by the terminal adjustment mechanism generated
Condition of moment. Under this balance condition, there is no load on the handwheel mechanism,
Switch the three way reversing valve (MC) to the connecting position, and the clutch is the same as the handwheel mechanism
Disengage and revert to automatic control state. 

Manual device :

The manual device of the box type actuating mechanism uses hand wheel to drive the lead screw to rotate, and controls the power arm to move up and down. The disengagement and engagement of the manual device is controlled by a cylinder with spring reset, and the gas is disengaged and meshed. Note: when the air loss action, the manual reversing valve should be switched to manual position, to prevent the gas source suddenly restore false action. Detailed operation, see explanation.

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The torque is referenced to the operating angle of 70 degrees, and this angle is the TC series Standard output angle of middle rocker arm. The angle of 70 degrees is considered to be the best one Effective control of baffle, butterfly valve and other terminal adjustment mechanism angle. Therefore build Do not exceed this angle when connected to the final control unit.
Only for the switching actuator, it is recommended that the terminal adjustment mechanism be used With a larger operating angle of 80 or 90 degrees. In general, according to what you want It is suggested that the maximum force distance is higher than the actual required force distance 50% to 100%, thus ensuring the operability of the actuator, and also
It can avoid the influence of gas pressure drop. In addition, if the actuator is equipped with the locking mechanism in the final positionIt is necessary to determine the setting point pressure of the air lock higher than that of the air lock device

Ensure the required torque limit pressure 10-20%.

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Type selection table:

 

 

Executive mechanism

Theoretical value (Nm) of damper with damper

travel time

weight

Model

Rocker arm output angle

70°

90°

 Bore / stroke

Minimum

Maximum

 

 

 

Minimum

Maximum

routine

fast

Kg

TC 63/125

90

117

142

83

117

0.5

30

TC 100/100

90

258

317

183

258

1.5

1

37

TC 100/200

70

517

633

358

508

3

2

103

TC 125/200

70

817

1000

575

808

3.8

2.5

108

TC 125/250

70

1014

1239

717

1007

2.5

 

153

TC 160/200

70

1341

1638

942

1333

3

 

163

TC 160/300

70

2007

2464

1413

2000

4.5

2

260

TC 200/300

70

3174

3891

2239

3159

7

3.5

280

TC 260/300

70

5399

6616

3804

5377

12

6

305

TC 260/400

70

7196

8819

5072

7167

16

8

520

TC 330/400

70

11790

14442

8304

11739

 

13

620

TC 390/450

70

19090

23370

13160

18810

 

30

1550

TC 420/450

70

20464

24551

14116

19957

 

36

1600

TC 520/450

70

33610

41190

23320

33140

 

45

1700

 

Technical Parameter :

 

control accuracy

0.5%

Air Pressure Request

Dry clean instrument air

Filter pressure reducing valve

5 um

Gas pressure

0.25~0.7Mpa,0.25~0.6MpaIntelligentpositioner

Ambient temperature range

G1/2, G3/4 ( Special customizable )

Interface dimensions of electrical apparatus

1/2 GF,3/4 GF Optional

Air source interface size

~80 Standard  -40 ~150 Optional B10

Output angle

0° ~60°、0°~70°。0°~90°

Command signal input

4~20 mA

Position transmitter output

4~20 mA

Solenoid valve voltage

DC 24 V

Positioner

DVC62006DR5110 Or customer requirements

Limit switch

DC 24 V  Mechanical or non-contact type

Protection grade of actuator

IP 66

Joint and pipeline

Nickel plating on copper Stainless steel

Paint

Carbon steel sprayed epoxy resin

 

Texture of materia:

 

Part name

Texture of materia

Part name

Texture of materia

Box

Carbon steel spraying

Cylinder

63-125,Aluminium alloy/160-300 carbon steel

Output arm

Carbon steel spraying

Piston rod

Chrome

principal axis

Alloy steel38NiCrMo4 heat treatment

 

Cylinder piston

Aluminium alloy

 

Screw

Alloy steel38NiCrMo4 heat treatment

base

 

Carbon steel spraying

Axle sleeve

Aluminium bronze

rocker arm

Carbon steel spraying

Handwheel piston

Aluminium bronze

Spherical hinge

Alloy steel

Clutch

3Cr13

Compound bearing

304+PTFE

 Actuator type

Hinge type (rocker arm dimension)

Inner diameter of connecting rod - Recommended wall thickness

TC 63/125-100/100

Φ16-12

DN30->6

TC 100/200-125/200

Φ16-15

DN30->6

TC 125/250-160/200

Φ20-20

DN30->6

TC 160/300-200/300-260/300

Φ25-20

DN53->8

TC 260/400-330/400

Φ30-30

DN53->8

TC 390/450-420/450-520/450

Φ45-40

DN69->10

 

 

Companymm

 

Actuator structure diagram

TC 63/125-100/100-100/200-125/200

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Serial number

Name

1

Lock

2

Back door board

3

Internal leverage

4

Worm screw

5

interface board

6

Positioner

7

Shim

8

Pressure gauge for working gas source

9

Pneumatic actuator

10

Cylinder base

11

Filter

12

Box main body

13

Shaft end connection

14

Dial

15

principal axis

16

Axle pin

17

Limit ring

18

Spherical bearing connection

19

rocker arm

 

TC 160/300-200/300-260/300

TC 260/400-330/400

TC 390/450-420/450-520/450

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Serial number

Name

Serial number

Name

1

Box frame

16

Ring

2

pin

17

Back door board

3

Bush

18

Bearing

4

Front fixing plate

19

Positioner

5

Inner sleeve

20

Pneumatic actuator

6

axis

21

Cylinder base

7

Front door board

22

pin

8

Manual switch

23

Wire rod base

9

Signal source pressure gauge

24

pin

10

Lock

25

Articulated device

11

Pressure gauge for working gas source

26

Hand wheel connecting rod

12

Top opening

27

Mechanical locking device

13

handwheel

28

Pointer

14

rocker arm

29

Dial

15

Washer

 

 

 

 

NO

Name

NO

Name

1

base

16

Indicator board

2

interface board

17

Manual control junction

3

Liner

18

U shape clip

4

rocker arm

19

Locking end block

5

Internal leverage

20

Locking pin shaft

6

Spherical bearing

21

Seal ring

7

Dust ring

22

screw

8

Bearing sleeve

23

Locking lever

9

Oil standard

24

Locking shaft

10

axis

25

Cylinder support

11

Elastic pin

26

Gas separation support

12

Spindle sleeve

27

Filter

13

Dial

28

Cylinder

14

Manual lever

29

door

15

Pressure gauge for working gas source

30

Guide block

 

 

31

U shape clip

 

 

TC 125/250-160/200

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